Some people think of press brake tooling as an insignificant accessory while forming metal. However, it happens to be one of the most important instruments. Press brake tooling systems have now evolved into high-precision, multiaxial machines that have self-stabilising characteristics. High-performance air bending now requires features that are scattered across the American, New Standard, RFA and European tooling standards.
Most first-rate press booking tooling systems are manufactured to particular metric standards, such as 0.250-in. Bend-in sheet metal has an elliptical corner radius, and today, tools welcome air bending instead of coining or bottoming. Though correct tooling methods must be followed when working with them, some operators make tools with less-than-satisfactory parts due to no access to correct methods. Therefore, the work remains hampered and inefficient. The goal, thus, remains to achieve superior parts in little time.
How to choose the right press brake tool?
- Segmented sections allow the manufacturer to manufacture multiple lengths out of many pre-cut pieces, which are easy to handle.
- Standard tool sizes reduce the requirement for machine adjustment while performing tasks, such as back gauge height, front support arms and other safety devices.
- Self-preserving installation: The press brake tooling system must hold several pieces together when the pressure for clamping is applied. Once that is done, the punches will automatically get set in place.
- You can install tools taken from the frontal part machine, shortening set up time and reducing the requirement for overhead cranes and forklifts.
- High-precision: Tools must tolerate pressure within the 0.0004-inch range to achieve accuracy without tweaks.
Which tools to buy?
A maintenance store prefers metal stamping tooling in Australia over a custom fabricator, so you must know what you need and the budget needed. Always keep separate tool libraries for every press brake, which duplicate toolsets. When buying press brake tooling systems, choose shiny work surfaces with a clean body.
Minimum flange length
Choose a V-die with a 0.77-in flange.
Punch selection
For metal stamping tooling in Australia, choose an acute offset knife with a 0.04-in radius, which allows you to bend it past 90 degrees and form J shapes. For thicker material, buy a straight punch with a 0.120-in radius. Sometimes, tools can crack, crease or even break into two parts while working with industry bending standards. Have the minimum number of lower dies needed to cover the metal thicknesses, which will promote efficient performance.
Purchasing the right press brake tooling needs accurate knowledge about your requirement, budget and expertise. If you need our expert advice on press brake tooling in Australia, please ring us up at Wilson Tool International.
0 Comments