Companies manufacturing medical equipment need stamped metal components for workstations, cabinets, carts, and more to protect hardware, electronics, or delicate control mechanisms. OEM manufacturers need metal stamped parts to keep its cost of production under control. While the tool choice depends on several parameters such as metal thickness and finish, the complexity involved, part size, the cost per unit may be dependent on tooling type. Therefore, it is crucial to choose the right stamping tool for medical components.
Soft tooling
When the volume of the medical component needed is low, soft tooling is recommended. This involves pre-hardened steel tools or tools made by using other materials. The components so made are generally flat or with a low bend, with slots, holes, or tabs made with turret punching machine tools. Using bending tools like press brake; the component is further given the desired bend. An experienced metal stamping tools partner in Australia may have a ready soft tooling inventory and can deliver soft tooling metal parts at an affordable price.
Hard tooling
Hard tooling is suitable for manufacturing parts needed in high volume. The cost of press brake tooling in Brisbane will depend on the design, size, and complexity of the component.
Hybrid tooling
Hybrid tooling makes use of both soft and hard tooling techniques to make the desired part. For example, it may use a turret punch initially and then use a hard die for further operations to cut down operational time.
Staged tooling
Staged tooling uses a synchronized approach to hard tooling. A series of stamping tool machines are used in stages to achieve the desired shape of a part quickly. Staged tooling offers versatile manufacturing options at reduced times and enables scaling up of operations with increased demand.
Progressive dies
Reputed metal stamping tools manufacturers in Australia use progressive dies to accommodate several stamping tools operations in a unified process. The process begins by feeding a metal coil in the press brake tooling. At each step of the process, a new feature gets added to the metal coil. Finally, a finished component comes out of the machine. Progressive dies are used in making components that need high precision fabrication of sheet metal.
Leading metal stamping tools making companies in Australia use CNC software for laser cutting and turret punches.
Using a reliable stamping tool machines manufacturer in Australia, a medical component manufacturer can handle the production of several parts from sheet metal to finished component and optimize on its core strength. This will ensure higher scalability and improved ROI.
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